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The following describes operations at the National Steel Pellet Company, an iron ore mining and processing facility located on the Mesabi Iron Range of Minnesota. Creating steel from low-grade iron ore requires a long process of mining, crushing,

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Iron ore pelletizing. Iron ore fines are agglomerated into pellets and then indurated using a furnace to create iron ore pellets. These are typically fed to a blast furnace or DRI plant as part of the process to make steel.

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Iron ore pellets and Pelletizing processes Pelletizing is a process that involves mixing very finely ground particles of iron ore fines of size less than 200 mesh with additives like bentonite and then shaping them into oval/spherical lumps of 8-16 mm in diameter by a pelletizer and hardening the balls by firing with a fuel.

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The Abrasion Index (AI) describes fines generation from iron ore pellets, and is one of the most common indicators of pellet quality. In a typical pellet plant, dust is generated during the process and then captured.

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Minnesota Pellet Project on Track for 2015 Production - EMJ. Dec 5, 2014 Essar Steel Minnesota reported in late October that construction of its 7-million-mt/y iron-ore mining, crushing, and pelletization project near the

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